Inspection
a. 100% lot test of order
b. illumination: the sun's rays 800-1200 LUX
c. speed: 20m/min
d. different color test and LOT separation
a. width: the whole width mean that of in the order, and the available width mean the width without wrinkled part on each side.
(If falling short of the standard, it is reprocessed.)
b. length: Length is from fabric joint tube to end mark.
c. color: color will be compared to the original lab color. (If different colors appear, it is cut by folding and reprocessed.
d. flaw marking: Parts with flaws is marked with an arrow.
a. Inspection is conducted in detail by the order, color, lot standard.
b. Products after Rolling inspection are cut in folding and tagged with the identity numbers and inspection charts.
c. cut samples are divided into passed samples and faulty samples, and are sewed after different color test.
d. 1.5" fabric joint tube is used. (different size is also available.)
e. Tags are attached 15~20cm inside from each side after rolling process.
f. Packing is conducted neat and clean using suitable size of vinyl.
g. Packed products are loaded up and ready for release.
| Points＼Penalty | size of flaws |
|---|---|
| 1point | 1~7.5 cm |
| 2points | 7.5~15 cm |
| 3points | 15~23 cm |
| 4points | above 23 cm |
Holes within 1": 4points, products with bigger than that are discarded.
4points are the maximum within 1yd. discarded if exceed.
1.5yd of Warp stripe come 8points.
Should be under 50points per 50yd average.
A. Naked eye inspection
B. CCM inspection (Macbeth X-light 7000I, E-gauge within 0.3)
C. Luminous source: Macbeth Light Box (adjustable by buyers' demand)
Bias gilling and arc shape are inspected up to 1.5" in 58" and 1" in 44" by 1YD specimen.
Shrinkage rate is inspected in case fluctuation rate is under 3%.
Friction fastness is inspected if Grey Scale is over 3.5 grade as KSK standard.
-Contents on buyers' demand
| Grade | Per 50Y |
|---|---|
| A | 13POINT up to 4 flaws |
| B | 14POINT up to 5 flaws |
| C | 15POINT up to 6 flaws |
| D | 16POINT up to 7 flaws |
| E | 17POINT up to 8 flaws |
| F | 9 flaws and more |
| Point＼Penalty | Size(inch) | Size(cm) |
|---|---|---|
| 1 | under 3" | under 7.5cm |
| 2 | 3"~6" | 7.5cm~15cm |
| 3 | 6"~9" | 15cm~23cm |
| 4 | over 9" | over 23cm |
| Grade | Per 50Y |
|---|---|
| A | up to 5 flaws |
| B | up to 6 flaws |
| C | up to 7 flaws |
| D | up to 9 flaws |
| E | up to 11 flaws |
| F | consecutive flaws |
| Point | warp | weft |
|---|---|---|
| 1 | under 2.5cm | under 2.5cm |
| 3 | 2.5cm~12.5cm | 2.5cm~12.5cm |
| 5 | 12.5cm~25cm | 12.5cm~half |
| 10 | 25cm~91.44cm | more than half |
| Grade | per 46M(50YD) |
|---|---|
| A | under 40 penalty points and 10 flaws |
| B | under 46 penalty points and 12 flaws |
| C | under 52 penalty points and 14 flaws |
| D | under 58 penalty points and 16 flaws |
| E | under 64 penalty points and 18 flaws |
| F | consecutive flaws |
| point | warp | weft |
|---|---|---|
| 1 | under 2.5cm | under 2.5cm |
| 3 | 2.5cm~12.5cm | 2.5cm~12.5cm |
| 5 | 12.5cm~25cm | 12.5~half |
| 10 | 25cm~91.44cm | more than half |
| Grade | content |
|---|---|
| A | 1penalty point in 7YDS |
| B | 1penalty point in 5YDS |
| C | 1penalty point in 4YDS |
| D | 1penalty point in 3YDS |
| E | 1penalty point in 2YDS |
| F | consecutive flaws |
| flaw | point | content |
|---|---|---|
| small flaw | 1 | weftwise flaw under 1/3width |
| warpwise flaw under 25cm | ||
| holes and under 5cm round-shape falw | ||
| medium flaw | 2 | weftwise flaw over 1/3width |
| warpwise flaw 25cm~50cm | ||
| holes and 5cm~20cm round-shape falw | ||
| large flaw | warpwise flaw over 50cm | |
| depending on flaws |
